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The first step in preparing the doors is to trim the opening to fit
the doors. This is one of the weak points for this plane because the
resulting lip is way too narrow. I trimmed just enough to allow the
door to fit. I also tried to keep the width of the lip constant where
possible. Additional trimming may be needed but WAIT until you know
how much is needed. |
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The lip should be uniform with, front and back, top to bottom. |
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After trimming the edges of the door to smooth the edges place the
door in the opening and position for a uniform opening. |
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In order to aid the positioning of the door I tack glued 1/4 inch
thick blocks of Balsa wood around the door opening. These work great
because the Balsa will compress easily to allow positioning the door and
tacking it in place before installing the window and outter skin. |
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This shows the door in position and ready to start installing the
door windows. Note the very uniform gap along the edge of the door.
Besure to work on your positioning until the door fits without having
to twist it into position. In this photo the door is only attached
by the clecoes and is sitting in proper position without any adheasive. |
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